Since our inception in 1990, Sai Heatreaters and Non-Destructive Testing Pvt. Ltd. has been committed to protecting our clients’ assets by delivering high-quality NDT services. The services provided by Sai, span industries such as chemical, petrochemical, power generation and manufacturing.

Over three decades, our team of experienced professionals has been devoted to finding personalised solutions for our clientele.

To highlight our emphasis on adherence to international standards of excellence in our operation, Sai Heatreaters and Non-Destructive Testing Pvt. Ltd. is an approved member of IRATA, Industrial Rope Access Trade Association, a UK-based organisation that is the world’s leading authority on industrial rope access and the sole industrial rope access certification that is recognised globally.

Along with accreditations to ISO 9001:2015 and other relevant standards, Sai Heatreaters and Non-Destructive Testing Pvt. Ltd. upholds stringent quality assurance measures.

As industrial painting contractors, we offer comprehensive solutions tailored to our clients’ needs. We provide industrial painting services across a diverse range of sectors, including:

• Oil & Gas Companies
• Petrochemical Plants
• Refineries
• Steel Plants
• Power Plants
• Other Process Industries

What is Industrial Painting?

Industrial Painting is a method of corrosion protection that involves painting specialised to protect industrial infrastructures from corrosion and deterioration.

The industrial painting process uses protective paints or coatings as a barrier on surfaces such as steel, concrete, or other materials vulnerable to corrosion and moisture.

What does the Industrial Painting Process Involve?

Industrial Painting is a process that needs to be carried out with care and precision and involves several steps to ensure a uniform and flawless result. The steps in the industrial painting process include the following:

• At Sai Heatreaters and Non-Destructive Testing Pvt. Ltd., the surface undergoes thorough cleaning to eliminate dirt, grease, rust, and old paint. Techniques like abrasive blasting, power washing, or chemical cleaning may be used to achieve a clean and smooth surface.
• Before painting, our team inspects the surface for defects or imperfections that could affect paint adhesion. Any necessary repairs or treatments are promptly addressed.
• A primer coat is added to enhance paint adhesion and corrosion resistance, selecting the type based on the substrate and paint system.
• Following primer drying, paint is applied using spraying, brushing, or rolling, ensuring multiple coats for desired thickness and coverage.
• After the final coat, the surface undergoes drying and curing according to manufacturer specifications. Manufacturers specifications may include air drying, oven baking, or infrared curing.
• Additional measures like clear coatings, sealants, or anti-corrosion treatments may be applied for surface protection.

 Throughout the process, stringent quality control measures including visual inspections, film thickness measurements, and adhesion tests, are in place to ensure correct application and meet standards, including visual inspections, film thickness measurements, and adhesion tests.

Here’s why industrial painting is essential for your business:

One of the primary applications of Industrial Painting is for corrosion protection. It is imperative in operating conditions wherein the structures or machinery are exposed to harsh conditions involving moisture, extreme temperatures, chemicals, and atmospheric pollution.

Corrosion under insulation (CUI) occurs when moisture gets trapped between the insulation of the machinery and its substrate, leading to accelerated corrosion. Industrial painting acts as a barrier, preventing moisture ingress and corrosion formation, thus mitigating the risks associated with CUI.

Numerous factors affect the type of industrial painting technique and materials, including the type of substrate, industry standards, and operating conditions. Industrial Painting ensures the preservation of infrastructure and equipment against corrosion-related failures and provides operational reliability in industries.

Our expert painting services help extend the lifespan of infrastructure and reduce maintenance costs by employing an array of advanced painting techniques to meet the diverse needs of our clients.

From conventional methods such as brush and roller application to more specialised techniques like spray painting and powder coating, we have the expertise and equipment to tackle any project with precision and efficiency.

Additionally, as an IRATA-certified operator, we offer industrial rope access solutions, allowing us to work safely and efficiently at any height or confined space, ensuring thorough coverage and quality results.

Types of Industrial Painting Contracts We Offer:

We understand the importance of maintaining the integrity of your assets year-round, especially during plant turnarounds. That’s why we offer Annual Rate Contracts tailored to your specific needs, ensuring the protection and maintenance of your infrastructure even during planned shutdowns.

Our dedicated team will work closely with you to develop a comprehensive painting schedule that aligns with your operational requirements, providing peace of mind and continuity throughout the turnaround process.

In addition to routine maintenance, we specialise in servicing new refineries, steel plants, and oil and gas plants, ensuring that your facilities are properly painted, and machinery is protected before operation.

Our experienced professionals are well-versed in the unique challenges of these industries and utilise cutting-edge techniques to deliver superior results, enhancing the longevity and performance of your assets.

We offer flexible contract options to suit your requirements which include the following:

• Plant Maintenance: We will guarantee the ongoing protection of our client’s assets with routine maintenance painting.
• Plant Turnaround: Our team can be trusted to repaint and protect your infrastructure during planned shutdowns.
• Annual Rate Contracts: We help simplify our clients’ maintenance schedules with long-term contracts tailored to their budgets and needs.
• Projects: From small-scale touch-ups to large-scale industrial projects, we can deliver timely results within our clients’ budgets.

Our clients may choose from two main contract types. This includes Supply-Apply, where we are tasked with providing top-tier paints and skilled application, ensuring consistent and long-lasting results.

Clients may also choose to take up an Only Application contract if they prefer to source paint independently, wherein the application process will be our responsibility.

Sai Heatreaters and Non-Destructive Testing Pvt. Ltd. Has worked with reputable paint manufacturers to ensure the highest quality finishes. These major paint manufacturers include:

• AkzoNobel
• Jotun
• Hempel
• Asian PPG
• Nerolac Kansai
• JSW Paints

Our experienced team is proficient at both conventional and advanced techniques to deliver superior results:

• Conventional Techniques: We provide both scaffolding and cherry picker access, which ensures the equipment and expertise to tackle a large variety of projects, from short-term to long-term. It also permits for versatility in working environments.
• Advanced Techniques: As an IRATA-certified operator member, we offer an IRATA Approved Rope Access Team enabling us to work safely and efficiently irrespective of accessibility, especially at any height or in confined spaces.

At Sai Heatreaters and Non-Destructive Testing Pvt. Ltd., we prioritise quality. That’s why we back our industrial painting services with stringent quality assurance measures, conducting extensive testing and inspection at every stage.

From initial surface preparation to final coating application, we adhere to industry best practices and standards to ensure the highest level of craftsmanship and durability.

Partner with us for industrial painting services emphasising quality, efficiency, and durability.

Contact us today to discuss your project requirements and discover how we can help safeguard your assets against deterioration.